Forklift Application
Forklift Application
Smart Energy
Propane forklifts can streamline operations, lower costs and reduce emissions
By Jim Bunsey
Amajor equipment trend over the years has been the transition from diesel and gasoline to cleaner alternative energy sources to both ensure cleaner air and safer working conditions and stay in compliance with federal, state and local emissions regulations. While all alternative energy sources have their benefits depending on application and duty cycle, propane continues to stand out.
For several decades, propane has been a mainstay fuel powering forklift fleets and despite the introduction of other alternative energy sources in the material handling sector, it remains a top choice today. With proven performance, low emissions, reduced operating costs and recent innovations boosting capability, propane-powered equipment continues to deliver unmatched value and performance in warehouses, yards and jobsites across the country.
Operational Advantages If propane couldn’ t meet the demands of forklift fleets, none of its other advantages would matter. Fortunately, propane is more than up to the task. A single propane cylinder can power a forklift for more than eight hours without a drop in power. Likewise, propane forklifts maintain more consistent travel speeds and acceleration, especially when bearing heavy loads.
Because propane engines boast such low emissions, especially when compared to diesel engines, they’ re safe for use both outdoors and indoors( with proper ventilation). This makes them especially versatile across jobsites, yards, warehouses and more.
Minimizing downtime is another way propane shows its value. Quick cylinder changes can be done in mere minutes. While all fuels require safe handling, propane doesn’ t pose the same risks due to its stable performance at all temperatures and simpler refueling. And because it is so clean, it causes less engine wear and doesn’ t require the aftermarket filters and fluids that many diesel vehicles do. This means more uptime and less time in the shop for maintenance.
Low-Cost Advantages Operating costs are another key consideration when choosing energy sources for forklift fleets, and propane delivers savings on multiple fronts. First and foremost, propane typically costs much less than diesel and gasoline on a per-gallon basis, with fuel savings up to 50 percent. And because propane is produced in the United States, propane prices are more stable and not as susceptible to extreme fluctuations the way imported energy sources can be.
Many propane suppliers also offer flexible fuel contracts, allowing customers to lock in lower prices and
48 l Equipment Guide- October 2025