Forklift Application
Forklift Application
Prioritizing Forklift Safety
4 practices every operator should know to reduce challenges on material handling jobsites
By Andre Marshall
Forklifts are essential tools for moving materials efficiently, but no two machines or operating environments are exactly alike. Controls and operating characteristics can vary by truck, while workplace conditions can change from one task or shift to the next.
Proper operation begins with understanding the specific forklift being used and recognizing the conditions around it. From training and pre-operation inspections to load handling and onboard technology, the following four practices can help operators make informed decisions throughout the workday.
1
Complete Required Forklift Training and Evaluation Forklift types can differ significantly in their controls, operating characteristics, and intended applications. For example, the setup and functionality of an electric pallet truck or stacker varies considerably from those of an internal combustion( IC) pneumatic tire forklift.
Operators should receive training for the type of forklift they are authorized to operate and the conditions
present at their jobsite or warehouse. OSHA requires operator training to include formal instruction, practical instruction, and an evaluation of the operator’ s performance in the workplace. Employers are responsible for certifying that operators have been trained and evaluated.
Manufacturers, dealers, and qualified training providers may offer educational resources and opportunities for hands-on practice. However, training should not be treated as a one-time exercise. Refresher instruction may be needed when an operator is assigned to another type of truck, workplace conditions change, or an evaluation identifies a need for additional instruction.
Before operating any forklift, become familiar with its controls, warnings, machine characteristics, and operating instructions. Time spent understanding the machine helps prepare the operator for the work ahead.
2
Inspect the Forklift Before Use A pre-operation inspection can reveal developing concerns before the forklift is placed into service. Operators should begin with a visual walkaround, looking for leaks, tire wear, damaged components, and other signs that the machine may require attention.
Inspection points will vary by truck. Operators should follow the manufacturer’ s checklist and recommended maintenance schedule, reviewing applicable items such as the tires, forks, mast components, hydraulic system, fluid levels, brakes, steering, lights, horn, alarms, and operator-restraint system.
Fork condition merits particular attention. Although forks are designed to handle demanding work, regular use can lead to wear or damage. Before lifting a load, check that the forks are not cracked, excessively worn, bent, or twisted.
Operators should also fasten the provided seat belt or restraint system and test applicable controls and protective devices. If an inspection uncovers a condition that could affect operation, the forklift should be removed from service until the issue is corrected. Starting each shift with a deliberate inspection helps identify concerns before they affect the work ahead.
3
Know the Load and Read the Environment
A forklift’ s capacity is more
50 l Equipment Guide- October 2026